WIKK INDUSTRIES,
INC.
MasterFormat’95 SECTION 08480 MasterFormat
‘04 SECTION 08 42 36
EXTRUDED ALUMINUM TEMPERED GLASS BALANCED DOORS
AND ENTRANCES
PART 1 – GENERAL
1.1 DESCRIPTION
A. Work included:
Entrance and vestibule doors and frames are integral “Balanced
Door” units consisting of doors, glass and glazing, jambs,
frames (sidelight and transoms where applicable), thresholds, operating
mechanisms and all finish hardware as shown on the drawings and
specified herein.
B. Related
sections include, but are not limited to:
1. Section
08 70 00 Hardware (master keyed lock cylinders)
2. Section 07 92 00 Joint Sealants (between frame and masonry)
3. Structural members not within jambs, head members, transom
bars and mullions.
4. Field-applied protective coatings or oxidizing processes.
A. The manufacturer
has been regularly engaged in the manufacture and of “Balanced
Doors” and “Balanced Door Hardware” for a period
of no less than ten (10) years.
B. Door, frame and balanced hardware is engineered and fabricated
by the same manufacturer.
C. In order to ensure proper coordination between all elements of
the balanced entrance system, the balanced hardware (excluding the
LCN speed control) is engineered, machined and assembled in the
same facility with the engineering and fabrication of the door and
frame material.
D. Automatic balanced door requirement: the operator is designed
solely for a balanced door, is an integral part of the system and
is a product of the door manufacturer.
A. Shop drawings
including elevations and plans, full size detail sections of typical
composite members, hardware arrangement details and interaction
with surrounding material.
B. Two (2) finish samples for anodized materials per customer specifications
if requested.
A. Finished
hardware and material not fabricated by Wikk carry manufacturer’s
standard warranty.
B. Wikk manufactured material furnished and installed to these specifications
except the automatic components are warranted against defective
material and workmanship for a period of ten (10) years after completion
of installation.
1. The manual
hydraulic speed control is warranted for ten (10) years by LCN.
2. The Access-A-Matic automatic operator is warranted for three
(3) years and the electronic control is warranted for one (1)
year or eighteen (18) months from date of substantial completion,
whichever is shorter.
C. This warranty
is not intended to cover adjustments made necessary by the shifting
or settling of the building structure.
D. This warranty is not intended to cover the breakdown of protective
coatings or oxidation processes when furnished to the Architect’s
specifications and applied as directed.
PART 2 – PRODUCTS
2.1 ACCEPTABLE MANUFACTURER
A. Wikk Industries, Inc. 6169B Industrial Court, Greendale, Wisconsin
53129 USA
Telephone: 414-421-9490 Fax: 414-421-3158 Website: www.wikk.com
2.2 MATERIALS AND ACCESSORIES
1. Manual
operation: Manual balanced door system. The customized cast iron
hydraulic speed control with back checking feature is manufactured
by LCN for Wikk Industries, Inc. This unit meets ANSI standards
and is designated as a “Grade 1” speed control. Speed
control is concealed in the head frame and has latch, general
and back check adjustments. The speed control is removable without
requiring the removal of the door, head frame or any other structural
members of the balanced door system.
2. Automatic operation: Automatic balanced door system. The operating
mechanism is the Access-A-Matic. The Access-A-Matic electro-mechanical
operator is overhead concealed, and designed, manufactured by
and is a product of the balanced door manufacturer, i.e. Wikk
Industries, Inc. Operator consists of a 2 stage gear box, permanent
magnet motor and electronic control panel. Hydraulic operators
or operators containing closing springs are not acceptable. Operator
is capable of normal speed or low speed/low energy operation.
The low speed /low energy operation allows opening force within
the limits of ANSI Standard A156.19. Control panel selection includes
Push & Go with sensitivity adjustments, electric lock release
functions and early power stage boost closing. Operator and electronic
control box mount directly onto guide box in place of the manual
speed control and is completely concealed within a minimum size
of 5-1/2 inch by 5-1 /2 inch (139.7 by 139.7mm) header without
a surface applied drive arm. The door can be manually operated
(with power on or off) without damage to the operator. The system
is furnished complete with Wikk AccessAbility™ activation
switch products, or sensors and safety devices as required.
B. Material:
Extruded aluminum alloy 6063-T5 with a minimal wall thickness of
1/8 inch (3.175mm).
C. Finish:
1. #204R1
Clear Anodized Aluminum.
2. #215R1 Clear Anodized Aluminum.
3. #ANO-300 Champagne Anodized Aluminum.
4. #ANO-302 Medium Bronze Anodized Aluminum.
5. #ANO-304 Dark Bronze Anodized Aluminum.
6. #ANO-305 Black Anodized Aluminum.
7. Painted finish
D. Doors:
Tempered glass doors have 1-3/4 inch (44.45mm) rail thickness and
are wet-glazed at factory according to glazing material instructions.
All-glass doors up to 9 feet (2.74m) have 1/2 inch (12.7mm) tempered
glass; doors over 9 feet have 3/4 inch (19mm) tempered glass. Consult
factory if width of door exceeds 48 inches (1219.2mm). End cap is
screw-applied.
a. 4 inch
(101.6mm) top shoe in extruded aluminum.
b. 4-3/4 inch (120.6mm) top shoe in extruded aluminum.
c. Custom top rail sizes: consult factory
a. 4-3/4
inch(120.6mm) bottom shoe in extruded aluminum.
b. 6 inch (152.4mm) bottom shoe in extruded aluminum.
c. 10 inch (254mm) bottom shoe in extruded aluminum.
d. Custom bottom rail size: consult factory
3. Mini
stile: Tempered glass doors with mini stiles have 1-3 /4 inch
(44.45mm) rail thickness with 1-3/16 inch (30.16mm) stiles in
extruded aluminum. Stiles and rails have bolted and welded corner
construction and are wet-glazed at the factory according to glazing
material instructions.
1. Frames
for door jambs (sidelights and transom material where applicable)
and header shall be fabricated from aluminum extrusions.
2. Frames are erected without the use of exposed screws where
feasible.
3. Portion of hinge jamb is removable for access to operating
hardware.
4. Curtainwall customer-supplied or Wikk–supplied curtainwall
can be modified by Wikk to accept Wikk balanced hardware.
5. Exposed Hinge Shaft if used, exposed hinge shafts are extruded
aluminum, stainless or bronze to coordinate with finish on doors,
frame and hardware as specified.
6. Cladded aluminum tubes are not acceptable.
1. Manufacturer’s
standard replaceable polypropylene pile of size and density appropriate
to the function.
Occurs:
a. Vertically
at meeting stiles on pairs of doors.
b. Concealed at door top rails.
c. At both sides of exposed hinge shaft if used.
d. At door stops at both hinge and strike jambs.
2. Manufacturer’s
standard nylon bristle. Occurs:
a. Concealed
at door bottom rails.
G. Thresholds:
furnished at all doors unless otherwise detailed.
a. Extruded
aluminum
b.
Formed Stainless steel
c. Extruded Naval Bronze
2. Woodscrew
and rawl plug type fastenings are approximately 15 inches (381mm)
on center.
3. Thresholds are saddle type, 6 inches (152.4mm) wide, set
on the finished floor and adequately caulked against water seepage.
4. Thresholds of varying widths and types are also available;
consult factory for availability.
1. Balanced
door hardware is machined and assembled by the door and frame
fabricator. Exposed hardware is of material finish as specified
below in “g”.
2. Cast
iron hydraulic speed control and other integral parts are heavy
duty and designed to allow variation in adjustments to meet
this particular job with respect to door size, door weight and
varying or internal building pressures.
3. Balanced
hardware consists of the following items:
a. Manual
speed control or automatic operator is concealed in the head
frame. The unit is removable without requiring the removal
of the door, head frame or any other hardware. Closer arms
are unacceptable.
b. Heavy-duty steel tube hinge shaft is 1-3/4 inch (44mm)
diameter with 3/16 inch (4.8mm) minimum wall thickness. Hinge
shaft is furnished complete with integral closing force spring:
adjustments are made with a cast worm gear at the floor to
meet ambient wind or building pressure conditions. Top and
bottom arms (as specified below) are bolted to hinge shaft
with expanding hardened steel wedges. When door leaf exceeds
350 lb. (158.8 kg), arms are welded to hinge shaft. Two-piece
arms will not be acceptable except when installed at flush
ceilings.
c. Hardware includes a spring-cushioned door roller bumper
located in the guide channel. The operating mechanisms in
the head include ball bearing pivots, manual speed control
or Access-A-matic operator and guide channel. Guide roller
is of self-aligning design with no lubrication needed.
d. Means are provided which make possible field adjustment
for proper perimeter clearance of each door leaf in relation
to its finished framework to accommodate on-site conditions.
e. Manual doors have a semi-automatic hold open device located
in the bottom rail.
f. ADA compliant openings: doors designated as handicapped
entrances have a maximum of 8 lbs. (3.63 kg) spring tension
adjustment at pull handle. The clear opening is a minimum
of 32 inches (812mm) (or greater depending on local codes).
The Wikk hydraulic speed control shall be adjusted so that
from an open position of 70 degrees, the door will take at
least three seconds to move to a point 3 inches (76.2mm) from
the latch, measured to the leading edge of the door (optional
time delay closer is available if desired; consult factory).
g. Exposed balanced hardware: all pivot points in top and
bottom arms contain self-aligning radial bearings and thrust
bearings where applicable. Arms and pivots are one-piece stainless
steel or bronze castings or aluminum extrusions, finished
as specified.
I. Finish
hardware by door manufacturer:
1. Standard
locking: Adams-Rite deadlocks. Master keyed cylinders, if required,
are furnished by others. (Other types of mechanical locking
and electronic locking also available – consult factory
for compatibility.)
2. Standard push-pull hardware: 1 inch (25mm) diameter solid
bars with radiused bends. Material and finish as specified.(Custom
push-pull hardware also available – consult factory for
compatibility.)
a. Push: full width bar.
b. Pull: vertical pull, 10 inches (254mm) high.
3. Panic hardware (if required) is furnished by the door supplier.
4. Hardware is finished to match doors or as specified.
2.3 SOURCE QUALITY
CONTROL
A. Prior to leaving factory, balanced doors and immediate framing is
assembled and “hung”. At this time, adjustments are made
to provide proper perimeter clearance between door and frame, and all
coordination between door, frame and finish hardware is tested.
PART 3 – EXECUTION
3.1 EXAMINATION
A. Verify rough openings are ready to receive balanced door frames,
hardware and doors.
B. Verify that electrical service is available, properly located and
of proper type, if automatic operators are being installed.
3.2 INSTALLATION
A. Materials are installed by experienced erectors in strict accordance
to installation instructions provided by the factory and specifications.
3.3 ADJUSTING
A. Adjust doors to proper operation after glazing installation and re-adjust
when necessary prior to owner’s acquisition of the building.
3.4 ERECTION
A. Materials are installed by experienced erectors in strict accordance
to installation data provided by factory and these specifications.
B. Doors are adjusted after glazing contractor completes his work and
re-adjusted when necessary prior to owner’s acquisition of the
building.
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